ApiJect Prefilled Injector

Two trusted technologies

working together

The ApiJect Prefilled Injector brings together an aseptically-filled Blow-Fill-Seal (BFS) container and a Needle Hub* to reliably deliver injectable vaccines and medicines.

Today, BFS manufacturing is trusted to package tens of billions of biologics, vaccines, and other pharmaceuticals and sterile liquids every year.

ApiJect makes it easy for a healthcare provider to snap on a specially-designed Needle Hub to the top of a BFS container — transforming it into a prefilled injector.

This union brings together the convenience, safety, and quality of prefilled syringes with the low manufacturing cost and scalability of Blow-Fill-Seal.

*This device is not cleared by the FDA for distribution in the United States.

Aseptic Filling

BFS enables reliable aseptic filling of every dose.

Flexible Scale

Fast product switching and enormous output potential.

More Eco-Friendly

Requires far less energy to manufacture than glass.

Single-Dose Safety

Improved safety over multi-dose vials and syringes.

Low Cost

Per-dose manufacturing cost projected at or below a 10-dose vial with syringes.

No Breakage

BFS Prefilled Injectors will not break in transit.

Clean Filling

BFS can fill the drug without glass particulates or preservatives.

Constant Uptime

BFS requires almost no human intervention and runs 24/7.

Ready-to-Use

Already filled with the exact dose, just twist on the Needle Hub to activate.

A new and novel system.

Aseptically filled. Sterility sealed.

The FDA has issued guidance that Blow-Fill-Seal is an advanced aseptic packaging process. And BFS is trusted to package tens of billions of vaccines, biologics, and other pharmaceuticals every year.

Each BFS container is blown, filled with the drug, and sealed in a continuous 3-second process. The Needle Hub is also sterilized and sealed, waiting for the nurse to attach it just before injection.

Simple snap & twist to activate.

The Needle Hub and BFS container arrive unassembled, which improves cold chain capacity and simplifies the supply chain. All the nurse needs to do is snap the Needle Hub onto the neck of the BFS container, and then twist it to activate the prefilled injector.

The twist drives the bottom of the double-ended needle into the BFS container, allowing the liquid to be squeezed out (needle penetration of the drug chamber is shallow enough to leave almost no waste).

Made to flexibly scale for any product.

With a single BFS manufacturing line able to package up to 15 million doses a month, BFS excels with large orders. But BFS can also handle much smaller dose runs.

In addition, because ApiJect has developed container sizes for various dose ranges, it is easy to change out one mold for another size. True flexibility and scalability for any size job.

Get in touch to explore opportunities.

The ApiJect BFS Prefilled Syringe can reduce fill-finish costs while opening new market opportunities. Contact our team to learn more.

The ApiJect Prefilled Injector

A better injection.