Mold
Design

A high-end Blow-Fill-Seal aseptic production line is capable of filling and finishing up to 15,000 doses an hour. To ensure consistent quality, creating the right mold is essential. 

That is why Apiject’s BFS team includes expert mold designers with more than 50 combined years of experience.

At the Apiject Technology Development Center in the Orlando area, our team designs and creates molds for the development process, as well as designing commercial molds. This facility includes the capabilities for 3D mold design, CMC machines, mold repair, and quality inspection.

Our experienced team designs molds for both shuttle and rotary BFS machines, and that can serve a wide range of output volumes.

Whether you have technical questions on BFS molds, or want to learn more about the basics, you can contact our team at [email protected] or via the button below.

Mold Design Expert Resources

Inside the Machine Shop: Prototype Mold Grinding
The Apiject Technology Development Center features mold manufacturing and repair equipment. As part of the mold creation process, technicians need to form and grind the BFS molds to exact specifications. Watch to see the process.
Inside the Machine Shop: Prototype Mold Cutting
Liquid is cooling fluid while cutting the prototype mold. All is computer controlled and automated. As it finishes, it returns to its home position.
“Prototype Mold Making for BFS Processes”
Chats with Chaudhrey feature Jon Burgess, General Manager, to learn more about ApiJect’s recently opened Technology Development Center in Florida and prototype mold making for Blow-Fill-Seal processes.
The Benefits of Plastic Injection Molding
Co-Founder and Head of Product Development, Mac Koska, discusses using the latest in Injection Molding Tooling innovations, components can prototyped to a production quality level.
Intro to Blow-Fill-Seal / Chapter 26: Blow-Fill-Seal Molds
At the center of the Blow-Fill-Seal process are the BFS molds. The mold is very important as it ensures good dose delivery with the unit dose capability of BFS.
Did You Know? Temperature Management Control – 1
Joseph Wojcik, MBA, PMP talks. Temperature Management for Blow-Fill-Seal, Temperature is everyone’s first question. How does temperature play a major role? Does the heat affect the drug product? How is the temperature controlled?
Did You Know? Temperature Management Control-2
Joseph Wojcik, MBS, PMP offers part 2 focused on Blow-Fill-Seal and Temperature Management. How does ApiJect ensure that the temperature changes which occur during BFS manufacturing do not negatively impact the drug product? Can Blow-Fill-Seal handle ultra-low temperatures? Can Blow-Fill-Seal be used…

Related Video Content

Intro to Blow-Fill-Seal / Chapter 21: BFS Filling Suite Installation
Intro to Blow-Fill-Seal / Chapter 23: Blow-Fill-Seal Equipment
Intro to Blow-Fill-Seal / Chapter 27: Areas of a Blow-Fill-Seal Line

Get in Touch!

Contact us today to learn more about Apiject and easy first steps to see if our Platform may be right for your sterile liquid product.